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Description

DW115CNCX2A-1S

Technical parameters of fully automatic pipe bending machine

   1.Introduction

2.1. Equipment usage

This equipment is a CNC fully automatic pipe bending machine. It is equipped with a fully functional device for bending three-dimensional space pipe fittings. The entire pipe bending process is automatically completed by inputting the program. The whole machine has the characteristics of easy operation, stable performance, high work efficiency and high safety factor. It is an ideal equipment for the pipe fitting processing industry.

   2.Equipment characteristics

2.1. Structural type

  1. The CNC pipe bending machine adopts a rotating arm lifting type pipe clamping structure.
  2. Adopt hydraulic pipe bending method.
  3. Adopt hydraulic guide plate side push mechanism.
  4. The machine's hydraulic system is equipped with a water cooling device to facilitate users to control the oil temperature.
  5. The bending direction of the pipe fitting is clockwise when viewed from above, which is the direction of the pipe bend.

2.2. Electrical control and operation interface

  1. The operating interface of the CNC hydraulic pipe bending machine adopts a touch screen.
  2. Digital display resolution: bending angle 0.01°, tube rotation 0.01°, feeding 0.01mm.
  3. The CNC hydraulic pipe bending machine control system adopts industrial PLC + tablet computer control.
  4. The bending parameters can be set (preset) on the operation interface.

2.3. Bend pipe quality requirements:

  1. No wrinkles are allowed on the surface of the pipe at the bend.
  2. After bending, there should be no grooves or obvious depressions on the surface of the pipe caused by the bend.

2.4. CNC hydraulic pipe bending machine equipment has the following characteristics:

  1. Operating system: Professional version of WINDOWS XP operating system.
  2. Using Windows conversational icon guidance, the operation is simple and easy to learn, and the program input method is concise and systematic.
  3. Standard display text: Chinese/English switching. (Other text can be changed according to needs)
  4. The maximum bending program memory capacity is 2 million groups, and each group can program up to 45 bends.
  5. Directly input the bending processing parameters. The machine can be executed in a single step and paused during automatic operation, so that manual intervention can be performed when bending special pipe fittings, and automatic operation can also be resumed. It also has a pause function, automatic and manual functions. After one cycle, the switch is used to start the next cycle. When an emergency stop is needed, the emergency stop button is used.
  6. The memory storage time of operating programs and pipe bending programs is unlimited, and the programs will not be lost due to power outage or long-term non-use.
  7. Both programs and data are equipped with user password setting functions, which in addition to protecting data from arbitrary changes by others. Each piece of data can be traced back to the person who modified it, making it easier to manage data and identify responsibilities.
  8. The latest 1,000 bending processing contents can be recorded to facilitate management by producers.
  9. While the machine is performing automatic processing, the controller can still be used to input or edit programs.
  10. It has the function of converting XYZ coordinate values to YBC processing values, making it convenient for operators to use.
  11. After the program is entered, the full length of the pipe fitting can be automatically calculated.
  12. With program mirroring function, the symmetrical shape program of a bending pipe program can be quickly obtained.
  13. It has a program reversal function, which can quickly change to the program at the starting point of the other end.
  14. When editing the program, there is a sub-program column for input of fine-tuning correction values. The original processing data will not be lost after correcting the program multiple times due to proofing.
  15. The pipe bending program can set the independent movement speed of each axis from 0 to 9 in ten steps in each processing step, so as to flexibly use it for different work objects and improve work efficiency. There is also an external speed knob to reduce or increase the processing speed as needed.
  16. When automatic, it has pull-back feeding and reciprocating feeding functions for switching to meet different pipe fitting processing needs.
  17. Equipped with on-screen tools such as computers, trigonometric function calculations, and bending arc length calculation functions for easy use.
  18. Equipped with processing volume and processing time counting functions.
  19. Using the absolute origin system, you can restart the machine every morning or after a break. You can immediately enter the work standby state without complicated procedures to find the origin of each axis.
  20. The screen simultaneously displays the position status and bending angle changes of each action axis of the machine.
  21. When the machine is performing automatic processing, the controller can still input or edit programs, which saves time.
  22. If an accidental situation or error occurs during automatic processing and the machine action is suspended, you can still choose to let the machine continue to complete the unfinished work of the pipe fitting after the situation is eliminated, so as to avoid waste of pipe fittings.
  23. The control program has a text display function for automatically detecting errors and countermeasures. Messages about machine failures or illogical operations are directly displayed on the screen, with instructions for repair methods to prevent human errors from damaging the machine and reduce maintenance. Difficulty. The above-mentioned automatically detected alarm message records can be automatically saved for future maintenance reference.
  24. The automatic or manual mode setting function can set a variety of different working modes according to the nature of the work, such as whether there is penetration, auxiliary pushing and other different states to improve production efficiency.
  25. With multiple delay parameter settings, the most appropriate time difference can be set for each action axis to meet various bending change requirements.
  26. With the automatic detection function of each button and circuit output/input board, the possible fault location can be easily found.
  27. The machine is equipped with an automatic lubrication system to protect the machine's transmission parts and extend the service life of the machine.
  28. Machine control adopts closed-loop control.Technical parameters

serial number

name

unit

parameter

Remark

1

Maximum bending diameter

mm

Φ115×10t

 

2

Maximum bending radius

mm

R350

Can be based on customer requirements

3

Minimum bending radius

mm

According to pipe diameter

 

5

Maximum feeding length

mm

3000

Can be based on customer requirements

6

Feeding method

 

1.Direct delivery
2.Delivery

Optional

7

Maximum bending angle

Degree

190

 

8

Use the controller

 

1.Industrial computer control
2.PLC+Tablet control

Optional

9

The number of bends that can be set for each pipe fitting

45

 

10

Speed ​​of work

 

Bending speed

Deg/sec

25

Adjustable

 

 

Tube transfer speed

Deg/sec

160

Adjustable

 

 

Feeding speed

Mm/sec

600

Adjustable

11

Accuracy

Feeding accuracy

mm

±0.1

 

 

 

Tube rotation accuracy

Degree

±0.1

 

 

 

Bending accuracy

Degree

±0.15

 

12

Rotary tube servo motor power

Kw

2

Mitsubishi

13

Feeding servo motor power

Kw

3.5

Mitsubishi

14

Data input method

 

1. Coordinate values (X, Y, Z)
2. Working value (Y, B, C)

 

15

Hydraulic motor horsepower

Kw

22

 

16

greatest pressure

MPa

16

Adjustable

17

Hydraulic system control

 

Solenoid directional valve

Japan Yuken

18

Fuel tank capacity

L

450

 

19

Machine weight

Kg

10000

 

20

Machine size

mm

61200×1460×1400

  1. Configuration table

Name

supplier

Solenoid directional valve

Japan Yuken

relief valve

Japan Yuken

stack valve

Japan Yuken

servo motor

Japan Mitsubishi

Servo controller

Japan Mitsubishi

Programmable Controllers

Japan Mitsubishi

rack

Germany Atlanta

Encoder

Japan internal secret control

tablet

Shanghai Yuexing

vane pump

NOVA (Sino-US joint venture)

straight track

Korea SBC

Seals

Taiwan Dingji

Reducer

Taiwan Pinhong

Control System

Shanghai Yuexing

AC contactor

French Schneider

Thermal overload relay

French Schneider

fuse

French Schneider

Proximity switch

Japan Omron

switch

Taiwan Mingwei

electric motor

Wuxi Taihu Lake

oil pipe

Jiangsu Kejia

Remark:

1: Randomly equipped: mobile operating cabinet, start and stop foot switches, a set of tool boxes, and an operating manual;

2: The machine is guaranteed to be repaired for one year and has lifetime service;

3: Issue a 17% VAT invoice;

4: Transportation method: car transportation, free delivery to the manufacturer;

5: The supplier is responsible for the installation and commissioning of the equipment and training of the buyer’s operators;

6: If you have any questions, please call us.

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