Max bending capacity ( for carbon steel bending radius 2.5D )

t

￠38×2

Max bending capacity /stainless steel

t

￠25×1.5

Max feeding length (b)

mm

1800

Feeding method

Directly feeding or clamp feeding

Bending radius （round pipe ）

mm

10-130

Max bending degree

°

190

2 stacker R discrepancy

mm

40

tooling adjustable travel

mm

130

Bending speed

Degree /sec

Max.120

Rotary speed

degree/sec

Max.250

Feeding speed

mm/sec

Max.800

Bending accuracy

°

±0.05

Rotary accuracy

°

±0.05

Feeding accuracy

mm

±0.05

machine head move accuracy

mm

±0.1

machine head rotary accuracy

mm

±0.1

side booster move accuracy

mm

±0.3

clamp move accuracy

mm

±0.1

information input method

USB insert, 3D simulation

Machine weight

kg

2500

Machine L.W.H

mm

4000×1300×1700

Name

Brand

PLC

Mitsubishi

15″ youch screen

Advantech/Taiwan

Feeding servo motor /driver

Mitsubishi / Japan 2.0kw

Bending servo motor /driver

Mitsubishi / Japan 7kw

Rotary servo motor /driver

Mitsubishi / Japan 750w

Tooling left and right movement servo motor/driver

Mitsubishi / Japan 750w

machine head rotary servo motor / driver

Mitsubishi / Japan 7kw

booster servo motor /driver

Mitsubishi / Japan 1.5kw*2 PCS

Clamp servo motor /driver

Mitsubishi / Japan 5kw

Pressure die servo motor /driver

Mitsubishi / Japan 5kw

Tooling up and down movement servootor

Mitsubishi / Japan 3.5kw

Encoder

OMRON

Reducer

Sumitomo Japan/Teito Japan

Bearing

NSK/ Japan

Pneumatic

SMC / Japan

Low voltage electronics

Schneider

I/O panel

OMRON

3D CNC machine head rotary left and right pipe bending machine, With a high rigid mechanical structure design and precision process level in line with the principle of dynamic mechanics,
under the combination of structural strength, the concise curved hand and bending head design provide the maximum bending space, so that the interference range of the machine
is minimized. Together with the automatic program control system, it can ensure that the bending work of various steel pipes with high difficulty can easily meet the dual requirements
of mass production and high precision.

1

Multi stackers design ( max 8 stackers , diameter <12mm ) can install 8 different bending radius tooling and push bending ,automatic tooling change and bending 

2

Have Y(feeding)、B（rotary）、C（bending ）、X(tooling change )、B1（machine head rotary ）、C1（clamp tooling ）、C2（pressure die ）total 8 axis servo motor control 
Y(feeding )axis                  Mitsubishi servomotor and drive
B(rotary ) axis                  Mitsubishi servomotor and drive
C(bending ) axis                 Mitsubishi servomotor and drive
X(left and right tooling change ) axis  Mitsubishi servomotor and drive               
Z(up and down tooling change )axis     Mitsubishi servomotor and drive               
B1（machine head rotary ）axis       Mitsubishi servomotor and drive
C1（clamp tooling）axis              Mitsubishi servomotor and drive
C2（pressure die ）             Mitsubishi servomotor and drive

3

C (bending ) Servo-driven built-in and high-rigidity robot special RV reducer transmission design. It has the advantages of simple head, throat depth, small bending interference,
high rigidity, long service life, high accuracy, high output power, energy saving and good control.

4

The head shape design is dynamically mechanically analyzed, and the head structure is integrated, high rigidity, strong and stable, and it can easily ensure high bending
accuracy without shaking during work

5

The rapid mold change design provides more flexible production requirements, which can greatly reduce the time and difficulty of mold change adjustment

6

The flat-push clamp die design provides maximum elbow space without interference.

7

All circuit lines and electrical assemblies are modular plugs and numbered plates for easy replacement and maintenance.

8

With the function of slow retreat, the retreat action time after the tube piercing is set according to the program, which can avoid the protrusion of the appearance of the tube
caused by the fixed position of the tube piercing, so as to improve the appearance quality of the pipe fittings.

9

With a standard guide mold push device, designed with pressure and speed adjustment knobs, it can be easily adjusted to match the needs of the elbow, which can make the
bending work of high difficulty a breeze.

10

For the spindle and movable slide of the head pinch system, it is equipped with an oil injection hole lubrication device, which can set the automatic lubrication cycle in the
program, which can extend the service life of the machine and maintain stable performance.

11

Features a movable standard foot start switch with emergency stop button. Individual electrical control box with air conditioning refrigeration air conditioning.

12

8-axis servo control eliminates the need for a hydraulic system.

13

Guide mold/bundle clamp/core extraction cylinder and valve adopt international standard well-known brand. (The all-electric servo control model ignores this bar)

14

With the main motor overload protection function, to prevent improper setting damage to the main force motor.

15

The inside of the movable hand has a safety guard plate to prevent personal pinch injuries.

16

The control program has an automatic detection of errors to prevent illogical or incorrect operation from damaging the machine.

17

Designed a number of password protection functions to prevent programs or processing data from being modified at will.

18

The movable foot switch and the controller are designed with emergency stop buttons for emergency situations at any time

19

Multi-channel programming and mechanical limit protection to prevent human error from crashing the machine.

20

Has an abnormal alarm sound。

21

A standard rear guide seat anti-wrinkle plate device is available for backup.

22

Equipped with adjustable anti-vibration feet to ensure smooth operation of the machine.

23

Accessory consumables: Proximity sensor switches.

24

Attached to the standard toolbox equipped with the required adjustment hand tools and Chinese machine operating instructions.

25

Motor voltage 380V 50HZ control box voltage AC 110V DC24V.

1

Operation system ：professional WINDOWS XP system, （MICROSOFT） authorized

2

The WINDOWS dialogue diagram guide mode is simple and easy to learn, and the program input method is concise and systematic.

3

Standard display text: Chinese/English toggle. (Other text can be changed according to requirements)

4

The maximum bending program memory capacity is 2 million sets, and each group can be programmed with up to 60 bends.

5

The memory of the operating procedure and the elbow program is unlimited, and the program will not be lost due to power failure or long-term non-use 。

6

The program and data are equipped with a user password setting function, in addition to protecting the data from arbitrary changes, each information can be retroactively modified,
which is convenient for data management and clarifies the attribution of responsibility.

7

With XYZ coordinate value processing value and YBC elbow processing value input and mutual conversion function, easy for operators to use. After the program input, the full length
of the tube front end length can be automatically calculated.

8

When editing the program, there is an input of the sub-program line for fine-tuning the correction value, and the original processing data is not lost due to proofing and correction of
the program multiple times.

9

The pipe bending program can set the unique action of each axis 0-9 in the processing step for a total of ten speeds, so as to flexibly apply different working objects and improve work
efficiency. In addition, an external speed knob is available to reduce or increase the processing speed as needed.

10

When automatic, it has the function of post-pulling and reciprocating feeding for switching to meet the processing needs of different pipe fittings.

11

According to the different elongation characteristics of the pipe fittings, the two bends can be tested in advance to obtain the average elongation value, and the extension
compensation value of each bend in the bending program can be automatically adjusted.

12

Equipped with processing capacity counting function.

13

Using the absolute origin system, restart the machine every morning or after rest, and immediately enter the work standby state without complicated procedures to find the origin of
each axis.

14

When booting, there is no need to end the program according to the WINDOWS mode program, just directly switch the power supply, which is convenient and in line with the general
worker operating habits.

15

The screen synchronously displays the position status of each action axis of the machine and the change of bending angle

16

If the automatic processing situation or error occurs, it becomes a pause in the machine action, and after the situation is eliminated, you can still choose to let the machine continue to
complete the unfinished work of the pipe fittings, and appropriately avoid the waste of the pipe fittings.

17

With the Y axis (feeding) automatic position inspection function, after setting the inspection accuracy, the Y axis can be checked at any time during automatic processing whether the
position deviation caused by different pipe extensions, and the size of the unqualified products in mass production can be found in time.

18

With the function of synchronizing the Y (feeding) axis with the C (elbow) axis, the Y axis automatically tracks the curve length of the C axis, and cooperates with the set pipe
elongation to avoid the tension caused by the bending of the pipe fittings and improve the accuracy.

19

The control program has a text display function of automatic detection of errors and countermeasures, and the information of machine failure or illogical operation is directly
displayed on the screen, with a description of the repair method to prevent human operation errors from damaging the machine and relatively reducing the difficulty of maintenance,
the above-mentioned automatic detection of abnormal alarm information records can be automatically stored as a reference for future maintenance 。

20

Automatic or manual time mode setting function can be set according to the nature of the work, set a variety of different working modes such as no piercing, auxiliary push, single
step execution and other different states, improve production efficiency.

21

With a number of delay parameter settings, the most appropriate time difference can be set for each action axis to meet a variety of bending changes.

22

With the automatic detection function of each button and circuit output/board, it is easy to find out the location of possible faults 。